Parts & Assembly Manufacturing

Manufacturing engineering discipline is transitioning through very competitive era dealing with various hi-tech manufacturing sciences and practices including research, design and development of systems, processes, machines, tools, and equipment with complex and globalized supply networks combined with the growing number of environmentally-conscious customers. The manufacturing engineer’s primary focus is to turn raw materials into a new or updated product in the most economic, efficient, and effective way possible. But, with rapidly changing customer expectations and constant technological change, there is a need for quick product development and innovation. Increasing usage of embedded software in the product enables them to be more intelligent bringing with it the challenge of huge amount of equipment data that needs to be processed and analysed to produce meaningful insights.

Our manufacturing engineering services are powered by over 18 years of rich experience. Our services spanning Computer Numerical Control (CNC) programming, process planning, assembly engineering, tool design, should cost analysis, prototype development, and first article inspection enable our clients to address manufacturing engineering requirements-from simple components to complex geometries. Our offerings also encompass services across the product cost life cycle, from design to supply chain activities.

Our engineers use a combination of conventional manufacturing methods and contemporary technological advancements to deliver effective design for manufacturing (DFM) and design for assembly (DFA) solutions. We provide process implementation consulting for advanced manufacturing and assembly technologies, such as additive manufacturing, flexible manufacturing systems, and automation of workplace logistics among others. We are also equipped with an in-house and partner ecosystem of mechanical, electronic, electrical, and mechatronics lab infrastructure to help accelerate the design to manufacture lifecycle.

Our services address the key challenges faced in manufacturing processes. Our clients have been able to optimize their total cost of ownership, increase manufacturing output, reduce process lags, and realize operational goals with the help of our services. Here’s a snapshot of instances where we have contributed significant value to clients through our manufacturing engineering services.

METROLAB provides entire gamut of end-to-end product lifecycle services and has delivered various turnkey products including- jigs & fixture & tools & parts & assembly & assembly line & material handling line & production line & robotic manufacturing line development, test beds & testing system development and aftersales services tools etc. The list of few of the turnkey solutions are as below.

  • Robotic Welding Automation
  • BIW Process Planning
  • Fixtures/Jigs/Grippers
  • Pick And Place Solution
  • Palletizing Solution
  • Conveyor And Handling System
  • Gantry Systems/Floor Tracks
  • Special Purpose Machines
  • Warehouse Automation
  • Line Automation
  • Machine Tending
  • Production line
  • Vision Application
  • Education Cell- Centre Of Excellence
  • Assembly Application
  • Asrs/ Agv
  • Complete Factory Automation Solution
  • Automated Quality Solution

Robot Based Solutions

  • MIG /MAG Welding
  • CO2 Welding Systems
  • SPOT Welding / BIW
  • Robotic Pick & Place
  • Robotic Handling
  • Robotic Machine Tending
  • Robotic Palletizing
  • Robotic Fettling
  • Robotic Deburring
  • Any Robot Based Solution

Jigs & Fixtures

  • Welding Jigs / Fixtures
  • SPOT Welding Jigs
  • Assembly Fixtures
  • Checking Fixtures
  • Machining Fixtures

Conveyors System

  • Roller Conveyor
  • Belt Conveyor
  • Chain Conveyor
  • Slat Conveyor
  • Gravity Conveyor
  • Manipulator
  • Jib Cranes
  • Gripping Solutions
  • Trolleys

SPMs

  • Welding SPM
  • SPOT Welding SPM
  • Assembly SPM
  • Pressing SPM
  • Punching SPM
  • Leak Testing SPM
  • Gantry

Service Solutions

  • Only Mechanical Design
  • Only Controls Design
  • AMC
  • Modifications Projects
  • Only Control Wiring
  • Only Panel Building
  • Machine Refurbishment
  • Any kind of Engineering Support

 

 

Service Offerings

  • Manufacturing support solutions
  • Lean manufacturing
  • Rapid prototyping
  • Test rig design & build
  • GPM & SPM designs
  • Manufacturing simulations
  • Tool & Die designs
  • Jigs / Fixture designs
  • Virtual manufacturing engineering
  • Plant floor layouts / simulation
  • Assembly sequence verification
  • Ergonomic studies documentation
  • PFMEA / DFM / APQP
  • Standards / performance compliances
  • Sourcing support (NA)
  • Vendor selection
  • Alternate Mfg. process
  • Kit cart design & container design
  • Layout optimization
  • Material flow design
  • Capacity planning
  • Manufacturing planning system Implementation
  • DFMA
  • Should costing
  • Launch management
  • Agile manufacturing
  • 6-sigma solutions