Engineering Verification, Validation & Testing

Design verification and validation is an important phase in the design and production cycle of every product. Verification and Validation of designs and testing before the real manufacturing of products ensures the product design is right at the first time. Any design failures potentially impact the overall development lifecycle taking engineers back to the drawing board for necessary corrections besides of course effecting the cost involved for design iterations.

Today, majority of product verification, validation and testing activity is being taken to virtual world in order to best leverage the advancements in computing power, simulation techniques and latest tools and testing techniques. This also significantly reduces the time and cost involved in prototype building and testing. However, building of a virtual simulation model that almost behaves like a real-world product is highly critical to make virtual verification, validation and testing most effective. Testing engineers thus needs a right blend of product knowledge, end-user functional knowledge as well as skills on latest testing tools and technologies.

Our vast experience of working with global leading OEMs, Tier-1s across range of product industries have the right blend of skills & knowledge to provide a range of design Validation & Verification (V&V) and testing services through certification solutions.

We provide complete engineering verification, validation and testing services to suit the requirements of multiple technical validation services such as Structural Design and Analysis of vehicles, Aircraft, Helicopter, Satellites, Launch Vehicles, Automotive Vehicles, Cars, Trucks, Train etc. including the system design like Mechanical, Hydraulic, Pneumatic, Thermal along with Wing, Fuselage, Control Surface. Finite element modelling, Mesh generation of mechanical components, assembly and complete systems, Surface Meshing, Hex Meshing, Mapped Meshing, Finite Element Analysis, Local and global static and dynamic analysis, Life estimation/extension analysis, Super elements and component mode synthesis.

Service offerings

  • Product concept validation
  • Dimensional concept validation
  • Size, shape, topology, topography concept validation
  • Weight concept validation
  • Material concept validation
  • Structural concept validation
  • Physics concept validation
  • Electrical & Electronics physics concept validation
  • Packaging concept validation
  • Marketing concept validation
  • Business concept validation
  • Static Simulation
  • Dynamic Simulation
  • Linear Simulation
  • Non-Linear Simulation
  • Structural Simulation
  • Fatigue & Durability Simulation
  • Vibration Simulation
  • Crash & Impact Simulations
  • Multibody Dynamics Kinematics Simulation
  • Thermal Management (1-D,3-D)
  • Computational Fluid Dynamics
  • Injection Molding Simulation
  • Sheet Metal Forming Simulation
  • Optimization Studies
  • Virtual Testing Methods Development
  • Luggage retention
  • Interior Head Impact
  • Interior Knee Impact Test
  • PAB & DAB Deployment
  • Head Restraints
  • Seat Mounting Strength & Seat belt anchorage test
  • Pedestrian Front and rear protection devices test
  • Roof crush / Roof Strength
  • Frontal Slow Speed Impact (15kmph)
  • Full Width Frontal crash against rigid barrier (56 Kmph)
  • 25% & 40% offset deformable barrier Frontal impact (64 kmph)
  • Frontal Impact Protection for the Driver from the Steering Control System
  • Side door intrusion & Pole Crash
  • Side Impact with Moving Deformable Barrier
  • Moving Rigid Barrier Rear Impact (100%)
  • Static Local/Global stiffness analysis (Sub-System Level)
  • Strength Calculation (Load/Pressure bearing limit)
  • Self-weight & Inertia Relief Analysis
  • Non-Linear static stress analysis
  • Vibration endurance test (Time Domain)
  • Component level fatigue calculation based on derived loads
  • Thermal Analysis &Thermo-Mechanical Fatigue
  • Local/Global Stiffness calculation on BIW or Chassis
  • Static & Fatigue Load analysis based on RLDA
  • Natural Frequency Analysis
  • Resonance detection test (Frequency Domain)
  • Vibration endurance test (Time Domain)
  • Random Vibration Test
  • Frequency Sweep Test (Frequency and Time Domain)
  • Vibration Analysis as per JIS D 1601 or as per OEM Specific test cycles
  • Point Mobility & Tactile response analysis on BIW
  • Noise (SPL) calculation for a vibrating system
  • Heat Transfer study
  • Pressure drop study
  • Dew drop formation
  • Internal flow analysis (Ducts), flow mixing, temperature distribution
  • External aerodynamics: low speed wind tunnel test
  • Calculation of drag/friction coefficients
  • Prediction of eddies / vortex formation downstream
  • In-Cabin CFD for temperature mapping
  • Vehicle Thermal Management 1D Simulation
  • Component Optimization (Thickness/Topology/Topography)
  • Body Optimization and sensitivity Study
  • Manufacturing simulations
  • Plastic Moldflow simulation
  • Stamping simulation
  • Casting simulation